Trane RT-SVX10C-EN Manual de usuario

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Trane has a policy of continuous product and product data improvement and
reserves the right to change design and specifications without notice. Only
qualified technicians should perform the installation and servicing of
equipment referred to in this publication.
Installation RT-SVX10C-EN
Operation
Maintenance
Library Service Literature
Product Section Unitary
Product Rooftop Air Conditioning (Comm. SZ, 20 - 130 Tons)
Model SAH_, SEH_, SFH_, SLH_, SSH_, SXH_
Literature Type Installation/Operation/Maintenance
Sequence 10C
Date January 2005
File No. SV-UN-RT-RT-SVX10C-EN-01-05
Supersedes RT-SVX10C-EN 11/04
© 2004 American Standard Inc. All rights reserved
INTELLIPAK
Commercial Single-Zone Rooftop Air
Conditioners with CV or VAV Controls
- Units whose model numbers
have a "1" in digit 20 are certified
by Underwriters Labortory.
- Units whose model numbers
have a "2" in digit 20 are certified
by the Canadian Standards
Association (CSA).
Models
"5" and later Design Sequence
SAHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
SEHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
SFHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
SLHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
SSHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
SXHF -C20, -C25, -C30, -C40, -C50, -C55, -C60, -C70, -C75
"X" and later Design Sequence
SXHG -C90, -D11, -D12, -D13 SEHG -C90, -D11, -D12, -D13
SFHG -C90, -D11, -D12, -D13 SLHG -C90, -D11, -D12, -D13
SSHG -C90, -D11, -D12, -D13
With 3-D
TM
Scroll Compressors
®
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Indice de contenidos

Pagina 1 - INTELLIPAK

Trane has a policy of continuous product and product data improvement andreserves the right to change design and specifications without notice. Onlyqu

Pagina 2 - About The Manual

10General Information (Continued)Low Ambient Compressor LockoutUtilizes an analog input device for CV & VAV applications.When the system is config

Pagina 3

98Unit Start-Up (Continued)10. If the measured carbon dioxide level is below the rec-ommended values for low heat, return the burner to 90%fire rate a

Pagina 4 - General Information

99Unit Start-Up (Continued)Figure 4-10Typical Gas FurnaceFinal Unit CheckoutAfter completing all of the checkout and start-up proceduresoutlined in th

Pagina 5

100Service & MaintenanceTable 5-1Control Settings and Time DelaysControl Description Elec. Designation Contacts Open Contacts ClosedCompressor Cir

Pagina 6 - Fiberglass Wool

101Service & Maintenance (Continued)Table 5-3Unit Internal Fuse Replacement Data & VFD Factory Settings

Pagina 7

102Table 5-4Filter DataPanel-Type Filters Bag-Type Filters Cartridge Filters Panel-Type PrefiltersUnit Model (Note 1) (Note 2) (box-type) (Note 2) (No

Pagina 8

103Service & Maintenance (Continued)Table 5-6Grease RecommendationsRecommendedRecommended Grease Operating RangeExxon Unirex #2Mobil 532 -20 F to

Pagina 9

104Service & Maintenance (Continued)Fan Belt AdjustmentThe supply fan belts and optional exhaust fan belts must beinspected periodically to assure

Pagina 10 - Constant Volume (CV) Units

105Service & Maintenance (Continued)Figure 5-1Belt Tension Measurement and Deflection RangesDeflection Force (Lbs.)Super Steel CableBelts Gripbel

Pagina 11

106Service & Maintenance (Continued)WARNINGHazardous Voltage!Disconnect all electric power, including remote discon-nects before servicing. Follow

Pagina 12 - Space Temperature Averaging

107Service & Maintenance (Continued)(q) Press the Up Arrow button to scroll to the ActiveSetup menu.(r) Press the Change Data button.(s) Press the

Pagina 13 - 1U491U49

11General Information (Continued)Variable Air Volume (VAV) UnitsOccupied Heating - Supply Air TemperatureWhen a VAV units is equipped with "Modul

Pagina 14 - Table of Contents

108Service & Maintenance (Continued)[ ] Check the condition of the gasket around the controlpanel doors. These gaskets must fit correctly and be i

Pagina 15 - Installation

109Service & Maintenance (Continued)CAUTIONCoil Cleaners!Coil cleaners can damage roofs, surrounding buildings,vehicles, etc. Cleaning substances

Pagina 16 - Figure 3-1

110Refrigerant Circuit #1 Refrigerant Circuit #2 CurrentAmbient Compr. Suct. Disch. Liquid Super- Sub- Compr. Suct. Disch. Liquid Super- Sub-Temp. O

Pagina 17 - Figure 3-2A

111IndexAAC Conductors ... 45See Table 3-8Adjusting the Fresh Air Damper ...

Pagina 18 - Table 3-1C

112See Figure 3-11Flue Gas Carbon Dioxide & Oxygen Measurements ... 96See Figure 4-7Freeze Protection ...

Pagina 19 - Figure 3-2B

113Return Air Humidity Sensor (3U64) ... 8return air temperature reaches 135 F ... 10Rooftop

Pagina 20 - Table 3-2D

114WARRANTY AND LIABILITY CLAUSECOMMERCIAL EQUIPMENTRATED 20 TONS AND LARGER AND RELATED ACCESSORIESPRODUCTS COVERED - This warranty* is extended byAm

Pagina 23 - Roof Curb and Ductwork

12General Information (Continued)Space Temperature AveragingSpace temperature averaging for Constant Volume applica-tions is accomplished by wiring a

Pagina 24 - Heavy Objects!

13General Information (Continued)Control Module Locations for S_HF 40, 60, 70 &75 Ton UnitsRTMRTM1U481U48GBAS MODGBAS MOD1U511U51BrackeBracketVOM

Pagina 25 - Figure 3-5

Table of ContentsSection One About The Manual ... 2Literature Change History ...

Pagina 26

14InstallationUnit InspectionAs soon as the unit arrives at the job site[ ] Verify that the nameplate data matches the data on thesales order and bill

Pagina 27 - Condensate Drain Locations

15Figure 3-1Minimum Operation and Service Clearances for Single & Multiple Unit Installation

Pagina 28 - Shipping Fasteners

16Figure 3-2ASAHF Cooling-Only Units (20 thru 75 Ton)

Pagina 29 - Figure 3-7C

17Installation (Continued)Table 3-1AUnit Dimensional DataUnit DimensionsSize ABCDEFGHJ 20 & 25 Ton 21'-9 3/4" 5'-3 1/8" 7&apo

Pagina 30

18Figure 3-2BSEHF, SFHF, SLHF, SSHF, SXHF Units (20 thru 75 Ton)

Pagina 31 - Figure 3-8

2About The ManualNote: This document is customer property andmust be retained by the unit's owner for use bymaintenance personnel.Literature Chan

Pagina 32 - Figure 3-9

19Installation (Continued)Table 3-2AUnit Dimensional DataUnit DimensionsSize ABCDEFGHJ 20 & 25 Ton 24'-1 3/8" 5'-3 1/8" 7&apos

Pagina 33 - Gas Heat Units (SFH_)

20Figure 3-2CS_HG Cooling & Heating Units (90 through 130 Ton)

Pagina 34 - 500 and 850 MBH

21Units with Units Units100% without with Supply &Exhaust Fan Exhaust Fan Exhaust VFDUnit Unit Dim. Dim. Dim. Dim. Dim. Dim.Model Size ABABABSAHFC

Pagina 35 - 1000 MBH

22Installation (Continued)Table 3-3Typical Unit & Curb Weights Typical Unit Operating Weight (1) Roof CurbUnit S

Pagina 36 - Steam Heat Units (SSH_)

23Installation (Continued)Note: If a “built-up” curb is provided by others,keep in mind that these commercial rooftop unitsdo not have base pans in th

Pagina 37 - Figure 3-12

24Figure 3-4Typical Unit RiggingFigure 3-5Unit Base & Roof Curb Section

Pagina 38 - Figure 3-13

25Installation (Continued)General Unit RequirementsThe checklist listed below is a summary of the steps re-quired to successfully install a Commercial

Pagina 39

26Installation (Continued)Requirements for Steam Heat (SSH_)[ ] Install an automatic air vent at the top of the return watercoil header.[ ] Route prop

Pagina 40 - Figure 3-14

27Installation (Continued)Condensate Drain ConnectionsEach S_HF unit is provided with two or six 1" evaporatorcondensate drain connections (one

Pagina 41 - Table 3-6

28Figure 3-7ARemoving Scroll Compressor Shipping Hardware for 20 through 60 Ton UnitsFigure 3-7BRemoving Scroll Compressor Shipping Hardware for 70 th

Pagina 42 - Table 3-7

3Table of ContentsSection OneAbout The Manual ...2Literature Change History ...

Pagina 43 - Table 3-7 (Continued)

29Installation (Continued)Removing Supply and Exhaust Fan Shipping Channels(Motors >5Hp)Each supply fan assembly and exhaust fan assembly forS_HF u

Pagina 44

30Figure 3-8Removing Fan Assembly Shipping Hardware (20 through 75 Ton)Note: Fan assemblies not equipped with rubber or spring isolators have mounting

Pagina 45 - Calculation #1

31Installation (Continued)O/A Sensor & Tubing InstallationAn Outside Air Pressure Sensor is shipped with all units de-signed to operate on variabl

Pagina 46

32Installation (Continued)Gas Heat Units (SFH_)All internal gas piping is factory-installed and pressure leak-tested before shipment. Once the unit is

Pagina 47 - System Controls

33Installation (Continued)Table 3-4Sizing Natural Gas Pipe Mains & BranchesSizing Natural Gas Pipe Mains & BranchesGas Input (Cubic Feet/Hour)

Pagina 48

34Installation (Continued)Figure 3-10 (Continued)Unit Gas Trains (Natural Gas)1000 MBHModulating (500 MBH - 1000 MBH)Flue Assembly Installation1. Loca

Pagina 49

35Installation (Continued)4. Install a "Gate" type valve in the supply branch line asclose as possible to the hot water main and upstream of

Pagina 50 - Figure 3-16A

36Installation (Continued)12. Position the outlet or discharge port of the steam trap atleast 12" below the outlet connection on the coil(s). Thi

Pagina 51 - Figure 3-16B

37Figure 3-13Steam Coil Piping (20 through 30 Ton Units)Steam Coil Piping (40 through 130 Ton Units)

Pagina 52

38Installation (Continued)Disconnect Switch External Handle(Factory Mounted Option)Units ordered with the factory mounted disconnect switchcomes equip

Pagina 53 - Figure 3-17A

4General InformationModel Number DescriptionAll products are identified by a multiple character modelnumber listed on the unit nameplate. An explanati

Pagina 54 - Figure 3-17B

39Installation (Continued)2. If the unit is not equipped with an optional factory in-stalled non-fused disconnect switch, a field supplied dis-connect

Pagina 55 - Figure 3-18

40Figure 3-14 (Continued)Typical Field Power Wiring (90 thru 130 Ton)Table 3-6Customer Connection Wire Range

Pagina 56

41Table 3-7Electrical Service Sizing Data (20 through 130 Ton)Unit 200/60/3, Nominal 230/60/3, Nominal 460/60/3, Nominal 575/60/3, NominalComponent(s)

Pagina 57 - Unit Start-Up

42Table 3-7 (Continued)Electrical Service Sizing Data (20 through 130 Ton)Unit 200/60/3, Nominal 230/60/3, Nominal 460/60/3, Nominal 575/60/3, Nominal

Pagina 58 - Honeywell Ignition System

43Figure 3-15 Power Wire Sizing and Protection Device EquationsTo correctly size the main power wiring for the unit, use the appropriate calculation(s

Pagina 59 - Flame Failure

44Power Wire Sizing and Protection Device Equations (Continued)RDE = (1.5 x LOAD 1) + LOAD 2 + LOAD 3 + LOAD 4The selected RDE value will be the large

Pagina 60

45Installation (Continued)Field Installed Control WiringThe Rooftop Module (RTM) must have a mode input in or-der to operate the rooftop unit. The fle

Pagina 61 - Compressor Damage!

46Installation (Continued)The occupied cooling setpoint ranges between 40 and 80Fahrenheit. The warm-up setpoint ranges between 50 and90 degrees Fahre

Pagina 62 - Live Electrical Components!

47Installation (Continued)Remote Minimum Position Potentiometer (5U70)(BAYSTAT023A)The remote minimum position potentiometer is used onunits with an e

Pagina 63 - Table 4-1

48PURGESupply Fan - OnInlet Vanes - Open (if equipped)Exhaust Fan - On (if equipped)Exhaust Dampers - Open (if equipped)OA Dampers - OpenHeat - All he

Pagina 64 - Table 4-1 (Continued)

5Sample Model No.: S X H G - D 1 1 4 0 A H 7 C G 8 D 1 0 0 1 AT,etc Digit No.: 1 2 3 4 5 6 7 8

Pagina 65

49Figure 3-16ATypical Field Wiring Diagram for 20 through 130 Ton CV Control OptionsRefer to Wiring Notes on page 51

Pagina 66

50Figure 3-16BTypical Ventilation Override Binary Output Wiring Diagram for 20 through 130 Ton CV Control OptionsRefer to Wiring Notes on page 51

Pagina 67

51Field Connection Diagram Notes for 20 through 130 Ton CV or VAV Applications

Pagina 68

52Figure 3-17ATypical Field Wiring Diagram for 20 through 130 Ton VAV Control OptionRefer to Wiring Notes on page 51

Pagina 69 - Figure 4-2

53Figure 3-17BTypical Ventilation Override Binary Output Wiring Diagram for 20 through 130 Ton VAV Control OptionsRefer to Wiring Notes on page 51

Pagina 70 - Figure 4-2 (Continued)

54Figure 3-18Typical GBAS Analog Input Wiring Diagram for 20 through 130 Ton CV & VAV Control OptionsGBAS Voltage vs SetpointUnit TypeVAV CV SETPO

Pagina 71

Table of ContentsSection One About The Manual ... 2Literature Change History ...

Pagina 72 - Figure 4-3

55Unit Start-UpCooling Sequence of OperationTime delays are built into the controls to increase reliabilityand performance by protecting the compresso

Pagina 73 - Figure 4-3 (Continued)

56Unit Start-Up (Continued)Lead/Lag OperationWhen Lead/Lag is enabled, each time the system cycles af-ter having stages 1 and 2 "On", "

Pagina 74

57Unit Start-Up (Continued)eration. As you review the sequence of operations, keep thefollowing in mind:1. The furnace will not light unless the manua

Pagina 75 - Figure 4-4

6General Information (Continued)Unit NameplateOne Mylar unit nameplate is located on the outside upperleft corner of the control panel door. It includ

Pagina 76

58Unit Start-Up (Continued)A set of relay contacts are available for external use forheat fail (Information Only).Note: The modulating gas heaters are

Pagina 77

59Unit Start-Up (Continued)Use the checklist provided below in conjunction with the“General Unit Requirement" checklist” to ensure that theunit i

Pagina 78

60Unit Start-Up (Continued)[ ] Observe the ABC and CBA phase indicator lights on theface of the sequencer. The ABC indicator light will glowif the pha

Pagina 79

61Table 4-1Service Test Guide for Component OperationCOMPONENT COMPONENT CONFIGURATION OccBEING TESTED Supply Exhaust Condenser Heat StagesCompressor

Pagina 80

62Table 4-1 (Continued)Service Test Guide for Component OperationCOMPONENT COMPONENT CONFIGURATION OccBEING TESTED SupplyExhaust Condenser Heat Stage

Pagina 81 - Table 4-4

63Unit Start-Up (Continued)WARNINGHazardous Voltage!Disconnect all electric power, including remote discon-nects before servicing. Follow proper locko

Pagina 82 - Economizer Damper Adjustment

64Figure 4-1Condenser Fan Location with Human Interface Designator5. Use Table 4-1 to program the Supply Fan for operationby scrolling through the dis

Pagina 83 - Table 4-5

65Unit Start-Up (Continued)Use this data to assist in calculating a new fan drive if theCFM is not at design specifications.An alternate method with l

Pagina 84 - Rotating Components!

66Unit Start-Up (Continued)Exhaust Airflow Measurement(Optional with all Units)1. Close the disconnect switch or circuit protector switchthat provides

Pagina 85

67Figure 4-220 & 25 Ton Supply Fan Performance without Inlet Guide Vanes0.00.51.01.52.02.53.03.54.04.55.05.56.06.57.07.58.00 2000 4000 6000 8000 1

Pagina 86 - Figure 4-6

7Rooftop Module (RTM - 1U48 Standard on all units)The Rooftop Module (RTM) responds to cooling, heating,and ventilation requests by energizing the pro

Pagina 87 - Table 4-6

68Figure 4-2 (Continued)40, 50 & 55 Ton Supply Fan Performance without Inlet Guide Vanes0.00.51.01.52.02.53.03.54.04.55.05.56.06.57.07.58.00 2000

Pagina 88 - Table 4-6 (Continued)

69Figure 4-2 (Continued)90, 105, 115, & 130 Ton Supply Fan Performance without Inlet Guide Vanes0 10000 20000 30000 40000 50000 60000012345678940%

Pagina 89

70Figure 4-3Wet Airside Pressure Drop at 0.075 lb/cu.ft. 20 through 60 Ton Standard Evaporator Coil4000 5000 6000 7000 8000 9000 1000010000 20000 3000

Pagina 90

71Figure 4-3 (Continued)Wet Airside Pressure Drop at 0.075 lb/cu.ft. 70 through 130 Ton Standard Evaporator Coil20000 30000 40000 50000 600000.20.30.4

Pagina 91

72Figure 4-3 (Continued)Wet Airside Pressure Drop at 0.075 lb/cu.ft. 20 through 105 Ton Hi-Cap Evaporator Coil(Hi-Cap Not Available on 115 & 130 T

Pagina 92

73Figure 4-420 & 25 Ton Supply Fan Performance with Inlet Guide Vanes0.00.51.01.52.02.53.03.54.04.55.05.56.06.57.07.58.00 2000 4000 6000 8000 1000

Pagina 93

74Figure 4-4 (Continued)40, 50 & 55 Ton Supply Fan Performance with Inlet Guide Vanes0.00.51.01.52.02.53.03.54.04.55.05.56.06.57.07.58.00 2000 400

Pagina 94

75Figure 4-4 (Continued)90, 105, 115, & 130 Ton Supply Fan Performance with Inlet Guide Vanes0 10000 20000 30000 40000 50000 60000012345678940% WO

Pagina 95 - Charging by Subcooling

76Table 4-220 through 75 Ton Component Static Pressure Drops (Inches W.C.)Econ. CFM Perm Bag Cartridge Std With OrNom STDSEHF/GStd. High Wir

Pagina 96

77Table 4-2 (Continued)90 through 130 Ton Component Static Pressure Drops (Inches W.C.)Econ. CFM Perm Bag Cartridge Std With OrNom STDSEHF/G

Pagina 97 - Two Stage Gas Furnace

8General Information (Continued)Ventilation Control Module (VCM - Design specialoption only)The Ventilation Control Module (VCM) is located in the fil

Pagina 98 - Figure 4-7

78Table 4-3 (Continued)20 through 75 Ton 100% Modulating Exhaust Fan Performance Negative Static PressureCfm 0.25" W.G. 0.50" W.G. 0

Pagina 99

79Table 4-420 through 75 Ton 50% Modulating Exhaust Fan Performance Negative Static PressureCfm 0.20" W.G. 0.40" W.G. 0.60&

Pagina 100 - Figure 4-9

80Unit Start-Up (Continued)Economizer Damper AdjustmentExhaust Air DampersVerify that the exhaust dampers (if equipped) close tightlywhen the unit is

Pagina 101 - Hazardous Voltage!

81Unit Start-Up (Continued)To relocate the fresh air/return air connecting rod to balancethe fresh air damper pressure drop against the return staticp

Pagina 102 - Service & Maintenance

82Unit Start-Up (Continued)Figure 4-5Fresh Air & Return Air Linkage AdjustmentCompressor Start-Up(All Systems)1. Ensure that the "System"

Pagina 103 - Table 5-3

83Unit Start-Up (Continued)Note: Do Not release refrigerant to the atmosphere!If adding or removing refrigerant is required, theservice technician mu

Pagina 104 - Table 5-5

84Figure 4-6Compressor Locations

Pagina 105 - Table 5-7

85Table 4-620 Ton Operating Pressure Curve (All Compressors and Condenser Fans "On")COOLING CYCLE PRESSURE CURVE(Based on Indoor Airflow of

Pagina 106

86Table 4-6 (Continued)30 Ton Operating Pressure Curve (All Compressors and Condenser Fans "On")COOLING CYCLE PRESSURE CURVE(Based on Indoor

Pagina 107 - Figure 5-2

87Table 4-6 (Continued)50 Ton Operating Pressure Curve (All Compressors and Condenser Fans, per ckt; "On")COOLING CYCLE PRESSURE CURVE(Based

Pagina 108

9General Information (Continued)3S69 is a binary input device used on all rooftop unitsequipped with an exhaust fan. It is located in the exhaustfan s

Pagina 109

88Table 4-6 (Continued)55 Ton Hi Operating Pressure Curve (All Compressors and Condenser Fans, per ckt, "On")50 55 60 65 70 75 80 85 90 95 1

Pagina 110

89Table 4-6 (Continued)60 Ton Hi Operating Pressure Curve (All Compressors and Condenser Fans, per ckt; "On")50 55 60 65 70 75 80 85 90 95 1

Pagina 111

90Table 4-6 (Continued)75 Ton Standard Operating Pressure Curve (All Compressors and Condenser Fans, per ckt, "On")50 55 60 65 70 75 80 85

Pagina 112 - Final Process

91Table 4-6 (Continued)90 Ton Operating Pressure Curve (All Compressors and Condenser Fans, per ckt; "On")COOLING CYCLE PRESSURE CURVE(Base

Pagina 113

92Table 4-6 (Continued)115 Ton Operating Pressure Curve (All Compressors and Condenser Fans, per ckt; "On")COOLING CYCLE PRESSURE CURVE(Base

Pagina 114

93Unit Start-Up (Continued)With the unit operating at "Full Circuit Capacity", acceptablesubcooling ranges between 14 F to 22 F.Measuring Su

Pagina 115

94Unit Start-Up (Continued)Damper InstallationWhen a unit is ordered with the low ambient option (i.e.,Digit 19 is a “1” in the model number), a dampe

Pagina 116 - WARRANTY AND LIABILITY CLAUSE

95Unit Start-Up (Continued)The volume of air supplied by the combustion blower deter-mines the amount of oxygen available for combustion, whilethe man

Pagina 117

96Table 4-8Natural Gas Combustion Curve(Ratio of Oxygen to Carbon Dioxide in percent)01234567891011121314151617180123456789101112131415161718192021Per

Pagina 118

97Unit Start-Up (Continued)Full Modulating Gas FurnaceFull Modulating gas heaters are available for the 500, 850and 1000 MBH heater sizes. These heate

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