
CAH-SVX01B-EN 61
Coil Piping and Connections
Insulation. The liquid line is generally warmer than the surrounding air, so it does not require
insulation. In fact, heat loss from the liquid line improves system capacity because it provides
additional subcooling.
Components. Liquid-line refrigerant components necessary for a successful job include a filter
drier, access port, solenoid valve, moisture-indicating sight glass, expansion valve(s), and ball
shutoff valves. Figure 58 illustrates the proper sequence for positioning them in the liquid line.
Position the components as close to the evaporator as possible.
• Filter drier. There is no substitute for cleanliness during system installation. The filter drier
prevents residual contaminants, introduced during installation, from entering the expansion
valve and solenoid valve.
• Access port. The access port allows the unit to be charged with liquid refrigerant and is used
to determine subcooling. This port is usually a Schraeder valve with a core.
• Solenoid valve. In split systems, solenoid valves isolate the refrigerant from the evaporator
during off cycles; under certain conditions, they may also trim the amount of active evaporator
as compressors unload. Generally, the “trim” solenoid valve is unnecessary for variable-air-
volume comfort-cooling applications, and is only required for constant-volume applications
when dehumidification is a concern.
• Moisture-indicating sight glass. Be sure to install one moisture-indicating sight glass in the
main liquid line. The only value of the sight glass is its moisture indication ability. Use actual
measurements of temperature and pressure—not the sight glass—to determine subcooling
and whether the system is properly charged. The moisture indicator/sight glass must be sized
to match the size of the liquid line at the thermal expansion valve.
• Thermal expansion valve. The expansion valve is the throttling device that meters the
refrigerant into the evaporator coil. Metering too much refrigerant floods the compressor;
metering too little elevates the compressor temperature. Choosing the correct size and type of
expansion valve is critical to ensure it will correctly meter refrigerant into the evaporator coil
throughout the entire operating envelope of the system. Correct refrigerant distribution into the
coil requires an expansion valve for each distributor.
Figure 59. Type F refrigerant coil with packed elbow
The thermal expansion valve must be selected
for proper size and capacity. The size of the
expansion valve should cover the full range of
loadings. Check that the valve will successfully
operate at the lightest load condition. For
improved modulation, choose expansion
valves with balanced port construction and
external equalization.
Cut the process tube and cap assembly from the
liquid connection as shown in Figure 59 and
install the expansion valve directly to the liquid
connections.
Cut here
for piping
Perforated plate
(packed elbow)
Panel
Venturi type
distributor
Coil
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